SCGMA Technical Bulletin – Thermal Stress in Annealed Glass

The performance of the exterior façade depends upon the evaluation of the components to meet or exceed the project requirements.  It is the responsibility of glazing contractors to understand how these components work and verify that they are adequate for the application.

Although the use of heat strengthened glass has become more dominant on commercial projects, annealed glass use is still common in many architectural applications.  One reason for the increased use of heat-treated glass is its ability to resist thermal stress, thus reducing thermal stress breakage.  But with larger glass sizes, the use of tinted heat absorbing substrates and the integration of exterior shading components reminds us of the need to review annealed glass applications for thermal stress.

Thermal stress breakage occurs as a result of uneven heating in annealed glass.  When a part of the glass expands with exposure to heat and another part of the glass resists expansion because it’s not being heated, tensile stresses build up. When the stress is greater than the strength of the glass, a thermal break will occur. Factors that contribute to potential thermal stress are;

  • Glass Substrates: Tinted glass absorbs solar radiation and heats up. This absorption makes tinted glasses more susceptible than clear glasses to break due to thermal stress.
  • Glass Coatings: Reflective and low-e coatings both reflect and absorb solar radiation, and depending on their surface location in an IG, can increase the amount of solar radiation absorbed by the outer or inner pane of glass, changing the risk of thermal stress.
  • Framing Systems: Look for a framing system that has a low heat transfer or capacity as one more way to minimize the chance of a break.

  • Exterior Shading Patterns: Shading patterns can be one of the most critical elements, since they vary seasonally.  Ideally, it’s best to minimize locations within your project where less than 50% of the glass panel is covered with shade.
  • Interior Shading Devices: Just as outdoor shading patterns can impact the thermal load put on glass, indoor shading devices, such as blinds or drapes, can also increase the temperature of the glass. This occurs when the blind or shade reflects the solar radiation back through the glass, reducing the convection and conduction of the heat away from the glass.

All of these factors can increase the likelihood that an annealed glass lite will experience a thermal stress break, and why it is recommended to work with your glass fabricator to get a thermal stress analysis done early in the design process.  Many fabricators have developed thermal stress analysis tools that can help you reduce the risk that the annealed glass units will experience a thermal stress break.

Click here to view the Technical Bulletin in PDF form.

Recent Posts

SCGMA Technical Bulletin – Blast Resistant Glazing

Glazing systems sometimes have very specific defensive purposes that require specialized engineering.  The objective of these systems is to provide visual transparency while protecting the occupants from potentially harmful events.  Such is the case with blast-resistant assemblies. It is the…

May 15, 2026

SCGMA Event – Open Session

Join us to learn more about Association happenings – trust fund updates, industry updates, man hour updates, and more. Date: Thursday, May 28, 2026 Time: 7:00am – 7:30am Location: Zoom Tentative agendas for these Open Sessions may include: Glazing Work Hours…

May 5, 2026

SCGMA Microsoft Teams Basics Course

Microsoft Teams is a chat-based collaboration tool that is part of the Office 365 suite of services. Teams enables local and co-workers to work together and collaborate through a common workspace, using features such as team chat, one-on-one chat, and…

April 8, 2026

SCGMA SharePoint Basics Course

Microsoft SharePoint is at the core of Microsoft 365 and provides a central location for accessing and modifying shared documents, collaborating on work, and hosting your organization’s news and resources. In this session, we will explore the two primary types…

April 8, 2026

SCGMA YPG Event Recap – 2026 Glazing Boot Camp ft. USC

On March 27th, we hosted our annual Glazing Boot Camp at the Apprenticeship Training Facility in Commerce, bringing together young professionals and USC Architecture students for a dynamic, hands-on learning experience. The event fostered meaningful collaboration between industry professionals and…

April 6, 2026
MORE STORIES